Defect removal for french fries
The Next Generation in Automatic Defect Removal.
More than proven technology - continuously evolving intelligence.
A smarter approach to defect removal for french fries
In 2020, we set out to solve a clear problem: removing defects from french fries without removing good product. By combining mechanical simplicity with deep learning software, we developed a defect removal system that focuses only on what truly needs to be removed. What started as a focused engineering problem has evolved into the next generation in automatic defect removal, autonomous, intelligent, and unmatched in real production environments.
At the heart of the
S-Blade lies its software
As intuitive as a smartphone
The interface is designed to be as intuitive as using a modern smartphone. Error messages are presented step-by-step, supported by clear icons and short instructions. This ensures that new operators can quickly become productive, without long training cycles or deep technical knowledge.
Built in Deep Learning
Deep learning enables the S-Blade to continuously improve. All connected units worldwide share fault data and solutions, creating a global knowledge base. As a result, common issues are automatically recognized and addressed, with on-screen guidance that reduces downtime and limits the need for service calls.
Continuous and stable performance
S-Blade maintains its precision over longer periods of time. In part because of its abality to self-clean at set intervals. S-Blade requires no changes to the setup when changing to a different product.
Why leading food processors choose the S-Blade
AI-Driven autonomous operation
Powered by advanced AI and deep-learning vision technology, S-Blade continuously analyzes and optimizes its own performance in real time. No constant operator adjustments required.
Recipe-Free processing, one setup fits all
No recipe changes, no software tuning, and no hardware modifications when switching products. Unlike conventional systems, the S-Blade automatically adapts to product variations without mechanical reconfiguration.
Stable 24/7 performance
Thanks to self-learning vision algorithms, the machine maintains consistent cutting accuracy and throughput over extended production periods. Designed for fully autonomous multi-shift operation without performance degradation.
Jam-free operation
The S-Blade proactively detects process disturbances before they become blockages. This prevents machine jams and eliminates the need for operators to manually remove product residues during downtime.
High throughput capacity
Engineered for industrial-scale processing with capacities up to: 20 Tons per Hour Maximum productivity with minimum intervention.
Predictable low total cost of ownership
The S-Blade is designed for controlled operational costs with a predictable and manageable: TCO capped at €30K per year. Lower maintenance, reduced labordependency, and minimized downtime.
Food safety
The blades in our system are made of hardened steel. Through preventive replacement once a year, the food safety of the line is significantly enhanced, especially when compared to existing systems in the market.
Self-cleaning
The S-Blade is equipped with a self-cleaning system, allowing the machine to keep itself clean during production, thus ensuring optimal performance.
Worldwide patented technology
Built on globally patented technology, the S-Blade delivers a unique competitive advantage unavailable in conventional defect removal systems.
See it in action
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Up to 20 metric tons per hour
Minimal operator involvement
High Accuracy & Yield
Low Maintenance
Deep Learning
Self Cleaning
AI Vision Technology
Designed as a complete defect removal system
De-watering Shaker
Distribution shaker
Spreader Shaker
S-Blade
Outfeed shaker
Designed to fit seamlessly into your production line
The S-Blade system is designed to integrate smoothly into existing potato processing lines. The modular setup allows processors to combine only the required components, minimizing changes to upstream and downstream equipment. This reduces installation complexity and enables a controlled transition without disrupting ongoing production.
Every component working towards stable performance
Each component in the S-Blade line is designed with one goal in mind: stable, reliable defect removal. By controlling product flow, alignment and positioning before the cutting stage, the system creates optimal conditions for precise detection and cutting. The result is consistent performance, reduced wear and predictable output over time.
Flexible, Operator-Friendly Design
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The S-Blade software is designed to support stable, predictable production in real-world environments. Instead of relying on complex rules or frequent manual adjustments, the system uses intelligent control and clear operator guidance to maintain consistent performance over time. This reduces dependency on skilled personnel and limits downtime caused by incorrect settings or delayed intervention
Live camera views
Live camera views provide direct process visibility, supporting confident operation without deep technical knowledge.
Adaptive control
Intelligent software adapts to changing product conditions, maintaining stable performance without constant manual tuning.
Logging and support
Errors and adjustments are logged automatically, enabling troubleshooting, analysis and efficient remote support.
Technical Drawings
Why PIP Innovations?
The high level of reliability and quality
of our system will ensure smooth
production runs at very low cost of ownership
Our promise
- High capacity
- Unrivalled yield
- Pin-point accuracy
- New product innovation
- Continuous system improvements
- Founded by owner of processing plant bringing 50 years of experience
- In-house software development
- Multiple patented technologies
- Remote support
- Tried and tested system performance
- Agile and enthusiastic team